SYFPAC® SVP TWIN

SMALL VOLUME PARENTERALS

The SYFPAC® SVP TWIN distinguishes itself with its unique double-decker mould, enhancing productivity significantly. Occupying the identical floor space and adhering to the same clean room standards as a SYFPAC® SVP, it boosts productivity by an impressive 60%. Despite utilizing nearly the same amount of utilities, it accelerates production and elevates the cost-effectiveness of each manufactured batch. Engineered for volumes between 0.2 ml and 20 ml, the SYFPAC® SVP TWIN is apt for producing single-use containers and vials designed for multi-dose applications.

Featured model: WR24

APPLICATIONS

  • Vaccination Solutions
  • Eye Care Products
  • Water for Injection (WFI)

MAIN FEATURES

CAPACITY AND MOULD DESIGN:

  • The SYFPAC® SVP TWIN offers a volume range from 0.2ml to 20 ml.
  • Features a double-decker mold that boosts production by 60% without altering its size or utility usage compared to the standard SYFPAC® SVP.
  • Modular molds facilitate various container designs, diverse closure types, and provide ample space for embossing and labeling.

CLEAN ROOM SPECIFICATIONS:

  • Despite its compact size, which necessitates only a 36 sqm clean room (class C), the machine maintains a high production rate without requiring additional clean room space.
  • The optional Ultraclean technology further minimizes space needs by segregating black and white areas within the room.

PRODUCTION EFFICIENCY:

  • Capable of producing up to 27,000 units per hour, the SYFPAC® SVP TWIN is ideal for large-scale production.
  • It operates continuously across three shifts, 24/7, ensuring consistent, safe, and reliable production.
  • Its sturdy build and intelligent preventive maintenance program minimize unexpected and costly maintenance.

VERSATILITY:

  • Compatible with PP, PE, or HDPE, it ensures container robustness during terminal sterilization and prolongs product shelf-life.
  • Containers can range from rigid to lightweight and transparent to opaque.
  • The precise control of parison thickness can reduce plastic usage by up to 30%, enhancing vial squeezability and user-friendliness.

SOLUTION CHARACTERISTICS:

  • The SYFPAC® SVP TWIN is adept at filling solutions ranging from 4°C to 30°C and can be custom-designed for heat-sensitive products like vaccines and biologicals.
  • It can also accommodate solutions with higher viscosities and potential foaming, with specially designed recirculation systems for suspensions.

ADDITIONAL FEATURES

  • CLEAN ROOM STABILITY: A 60% production increase is achievable with a mere mold change on an existing SYFPAC SVP machine, without necessitating additional clean rooms or complex operations.

  • ENHANCED BFS PROCESS: The BFS process retains its aseptic characteristics while delivering significantly higher output.

  • Grade A ZONE: The filling area is fitted with Hepa filters to minimize airborne particles and includes a port for particle monitoring.

  • OPTIONAL MASEP TRIMMING UNIT: The MASEP unit, which can be added optionally, facilitates cutting, trimming, and separating into single vials or smaller unit blocks.

  • INERT GAS OPTION: The option to fill vials in a Nitrogen or another inert gas atmosphere is available.

  • INTUITIVE HMI: The machine's HMI is user-friendly and intuitive, complying with CFR 21 requirements for data integrity.

  • AUTOMATED CIP & SIP: The machine automatically performs Cleaning In Place, Sterilization In Place, Drying, and Integrity Tests.

  • ADVANCED MAINTENANCE MONITORING: The machine autonomously tracks required maintenance based on work hours and cycles, notifying the operator via the HMI.

Model

Container format

Number of cavities

Theoretical hourly output 

5.50 + 50 ( strips of 10 )

0.2ml / 1ml

100

27300 / 26500

5.40 + 40 ( strips of 8 ) / 4.40 + 40 ( strips of 10 )

0.5ml / 5ml

80

21900 / 20000

5.30 + 30 ( strips of 6 )

0.5ml / 8ml

60

16400 / 14700

5.25 + 25 ( strips of 5 )

1ml / 10ml

50

13600 / 12000

5.20 + 20 ( strips of 4 ) / 4.20 + 20 ( strips of 5 )

1ml / 20ml

40

10700 / 7300

 

Information Brochure

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