SYFPAC® SVP TWIN
SMALL VOLUME PARENTERALS
The SYFPAC® SVP TWIN distinguishes itself with its unique double-decker mould, enhancing productivity significantly. Occupying the identical floor space and adhering to the same clean room standards as a SYFPAC® SVP, it boosts productivity by an impressive 60%. Despite utilizing nearly the same amount of utilities, it accelerates production and elevates the cost-effectiveness of each manufactured batch. Engineered for volumes between 0.2 ml and 20 ml, the SYFPAC® SVP TWIN is apt for producing single-use containers and vials designed for multi-dose applications.
- Info
- Technical Data
APPLICATIONS
- Vaccination Solutions
- Eye Care Products
- Water for Injection (WFI)
MAIN FEATURES
CAPACITY AND MOULD DESIGN:
- The SYFPAC® SVP TWIN offers a volume range from 0.2ml to 20 ml.
- Features a double-decker mold that boosts production by 60% without altering its size or utility usage compared to the standard SYFPAC® SVP.
- Modular molds facilitate various container designs, diverse closure types, and provide ample space for embossing and labeling.
CLEAN ROOM SPECIFICATIONS:
- Despite its compact size, which necessitates only a 36 sqm clean room (class C), the machine maintains a high production rate without requiring additional clean room space.
- The optional Ultraclean technology further minimizes space needs by segregating black and white areas within the room.
PRODUCTION EFFICIENCY:
- Capable of producing up to 27,000 units per hour, the SYFPAC® SVP TWIN is ideal for large-scale production.
- It operates continuously across three shifts, 24/7, ensuring consistent, safe, and reliable production.
- Its sturdy build and intelligent preventive maintenance program minimize unexpected and costly maintenance.
VERSATILITY:
- Compatible with PP, PE, or HDPE, it ensures container robustness during terminal sterilization and prolongs product shelf-life.
- Containers can range from rigid to lightweight and transparent to opaque.
- The precise control of parison thickness can reduce plastic usage by up to 30%, enhancing vial squeezability and user-friendliness.
SOLUTION CHARACTERISTICS:
- The SYFPAC® SVP TWIN is adept at filling solutions ranging from 4°C to 30°C and can be custom-designed for heat-sensitive products like vaccines and biologicals.
- It can also accommodate solutions with higher viscosities and potential foaming, with specially designed recirculation systems for suspensions.
ADDITIONAL FEATURES
CLEAN ROOM STABILITY: A 60% production increase is achievable with a mere mold change on an existing SYFPAC SVP machine, without necessitating additional clean rooms or complex operations.
ENHANCED BFS PROCESS: The BFS process retains its aseptic characteristics while delivering significantly higher output.
Grade A ZONE: The filling area is fitted with Hepa filters to minimize airborne particles and includes a port for particle monitoring.
OPTIONAL MASEP TRIMMING UNIT: The MASEP unit, which can be added optionally, facilitates cutting, trimming, and separating into single vials or smaller unit blocks.
INERT GAS OPTION: The option to fill vials in a Nitrogen or another inert gas atmosphere is available.
INTUITIVE HMI: The machine's HMI is user-friendly and intuitive, complying with CFR 21 requirements for data integrity.
AUTOMATED CIP & SIP: The machine automatically performs Cleaning In Place, Sterilization In Place, Drying, and Integrity Tests.
ADVANCED MAINTENANCE MONITORING: The machine autonomously tracks required maintenance based on work hours and cycles, notifying the operator via the HMI.
Model | Container format | Number of cavities | Theoretical hourly output |
5.50 + 50 ( strips of 10 ) | 0.2ml / 1ml | 100 | 27300 / 26500 |
5.40 + 40 ( strips of 8 ) / 4.40 + 40 ( strips of 10 ) | 0.5ml / 5ml | 80 | 21900 / 20000 |
5.30 + 30 ( strips of 6 ) | 0.5ml / 8ml | 60 | 16400 / 14700 |
5.25 + 25 ( strips of 5 ) | 1ml / 10ml | 50 | 13600 / 12000 |
5.20 + 20 ( strips of 4 ) / 4.20 + 20 ( strips of 5 ) | 1ml / 20ml | 40 | 10700 / 7300 |